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3 7 16 Large Shell REAMER Ream Cutter Reaming mill Tool 3437    US $82.50

1 1 2 Morse Taper 4 Shank REAMER Long ream cutter reaming tool MT4 NEW 1500    US $62.50

Tapered Reamer END MILL Cutter Taper Ream Tool LARGE    US $62.50

1 7 16 MT4 Expansion REAMER Long cutter 1437 Adjustable Shell Ream taper shank    US $52.50

Tapered cutting reamer Morse Taper 3 Finishing mill ream cutter mt3 shank 3mt    US $49.50

Tapered Reamer Reaming Cutter Morse Taper 4 mt4 shank 4mt Ream Tool LARGE 25    US $49.50

Tapered Reamer Reaming Cutter Taper Ream Tool LARGE 25    US $46.50

REAM MONSTER 500 0004980 4980 Solid Carbide Straight Flute Dowel Pin Reamer H22    US $44.95

8pc 1 4 CARBIDE BURR SET new Reamer tool honer ream    US $39.99

1 EXPANSION Adjustable 17 LONG REAMER Extra Length Hand Ream Reaming Cutter    US $38.75

Tapered Cut Reamer Morse Taper 3 MT3 reaming Cutter ream tool 3mt shank NEW    US $38.50

2 3 16 EXPANSION Adjustable REAMER Morse Taper 4 shank mt4 ream cutter 2187    US $37.55

2 3 16 EXPANSION Adjustable REAMER Morse Taper 4 shank mt4 4mt ream tool 2187    US $37.50

REAM MONSTER 500 0040125 125mm Solid Carbide Straight Flute Chucking Reamer H5    US $36.95

1 61 64 Morse Taper 4 Shank REAMER Long mt4 4mt ream reaming cutter 1953    US $34.95

1 23 64 11 32 Plus Minus Long REAMER Ream tool reaming Cutter CARBIDE 1351 NEW    US $34.50

1 23 64 11 32 Plus Minus Long REAMER Ream tool reaming Cutter CARBIDE 1352 NEW    US $34.50

1 13 64 Carbide Tipped Chucking Step tip ream Reamer cutter tool 1 3 8 1376    US $32.50

7 8 Morse Taper 2 Shank REAMER 15 Long 875 MT2 2mt Extra Length Ream 876    US $31.99

1 23 64 Morse Taper 4 Shank REAMER Long ream cutter tool NEW USA Made 1355    US $31.95

5 8 Plus CARBIDE Chucking Reamer tip Ream Mill Cutter Tool 41 64 USA 633    US $27.50

NEW Chucking Reamer part CT5336600 ream 06600 straight flute new    US $26.32

1 3 8 Chucking Reamer Cutter Reaming Ream Tool 1373    US $24.99

Tapered reamer Morse Taper 3 Milling Finishing mill ream cutter mt3 shank 3mt    US $24.99

1 13 64 Carbide Tipped Ream Chucking STEP Reamer reaming cutter 1 3 8 1376    US $24.99

Tapered cutting reamer Finishing mill ream cutter 1 straight shank 8 Long    US $24.95

1 13 64 Carbide Tipped Ream Chucking STEP Reamer reaming cutter 1 3 8 1377    US $24.89

1 3 8 Under size Long Ream Fluted Reamer Cutter Extra Length Reaming 1373    US $24.85

1 15 64 CARBIDE Chucking Reamer cnc mill Ream Tool reaming cutter 1234    US $24.50

1 CARBIDE TIP Chucking hand shell REAMER mill Cutter Ream Reaming tool USA C L    US $22.50

1 51 64 EXPANSION Adjustable REAMER Morse Taper 4 shank ream tool mt4 1793    US $22.50

1 1 4 Minus under size Chucking Reamer Cutter Reaming Ream Tool 1246    US $22.50

15 32 04687 carbide tipped expandable reamer x 5 machine shop hand ream used    US $22.00

Tapered Reamer Reaming Cutter Morse Taper 3 mt3 shank 3mt Ream Tool LARGE 25    US $21.55

1 13 64 Carbide Tipped Ream Chucking STEP Reamer reaming cutter 1 3 8 1379    US $21.50

5 8 Plus CARBIDE Chucking Reamer tip Ream Mill Cutter Tool 41 64 USA 634    US $21.50

31 32 Morse Taper 3 mt3 Shank REAMER Long ream spiral flute cutter WB USA 968    US $18.99

63 64 CARBIDE Chucking Reamer Ream Tool 981    US $18.99

1 2 Plus size REAMER mill machine Cutter CARBIDE Tip Ream Reaming tool 503    US $17.85

145mm metric CARBIDE Chucking Reamer Ream Mill Cutter Tool 9 16 570 12mm tip    US $17.50

115mm CARBIDE Metric Reaming Chucking Reamer Cutter 115 mm Ream Tool 29 64    US $17.50

55 64 Solid Carbide chucking REAMER cutter ream milling reaming tool 7 8 863    US $17.50

63 64 CARBIDE Chucking Reamer Ream Tool 982    US $17.50

15 16 Long Flute Reamer Cutter Ream Reaming Tool 9325    US $16.85

55 64 Solid Carbide chucking REAMER cutter milling ream tool reaming 864    US $16.55

11 32 CARBIDE TIP Chucking REAMER mill Cutter Ream Reaming tool 343 USA Made    US $14.95

1 2 CARBIDE Tip Chucking Reamer Ream Cutter 4935    US $14.95

125mm Metric Chucking Reamer Cutter Ream Reaming 492    US $14.88

1 15 64 Chucking Reamer Cutter Ream SPIRAL Flute reaming reduced shank 1234    US $14.85

27 32 Reamer Ream cutter Morse Taper 3 MT3 SHANK 840    US $14.50

1000 Diameter Reamer cutter Morse Taper 3 MT3 SHANK reaming tool ream 3mt    US $14.50

1 2 REAMER Cutter CARBIDE tip Ream 7 Long Flute reaming Tool 494 New USA    US $14.50

31 32 Morse Taper 3 Shank REAMER Long ream spiral flute cutter WB USA 968    US $13.95

31 32 Hand Finish REAMER Tool reaming mill ream cutter 11 Long tool 968    US $13.50

15 16 Reamer Ream cutter Morse Taper 3 MT3 SHANK reaming tool 937 9375 USA    US $12.95

BS REAMER 25021969 1969 3 0002 REAM 4FL BN116    US $12.95

1 2 CARBIDE tipped Chucking Reamer Ream Mill reaming Cutter Tool 3 8 tip 375    US $11.50

1 27 64 BLANK New Under size Long Ream Fluted Reamer Cutter Extra Length 1419    US $11.50

1 13 32 BLANK New Under size Long Ream Fluted Reamer Cutter Extra Length 1426    US $11.50

1 19 64 BLANK New Under size Long Ream Fluted Reamer Cutter Extra Length 1310    US $11.50

1 11 32 BLANK New Under size Long Ream Fluted Reamer Cutter Extra Length 1356    US $11.50

1 15 32 BLANK New Under size Long Ream Fluted Reamer Cutter Extra Length 1474    US $11.50

3 4 CARBIDE Tipped Chucking Reamer Ream Mill reaming Cutter Tool 23 32 tip    US $11.45

3 4 minus 748 19mm metric CARBIDE Tip Chucking Reamer Ream Mill Cutter Tool    US $9.99

21 64 minus CARBIDE TIP Chucking REAMER Cutter Ream Reaming tool 325 USA Made    US $9.99

17 64 PLUS size 15 Long REAMER Cutter CARBIDE Tip 9 32 Minus Ream Tool 270    US $9.99

3 8 plus size 380 16 long Extra Length Chucking Reamer Cutter Ream Tool    US $9.99

Tapered cut Reamer Reaming Cutter 9 Taper Pin Ream tool spiral Flute    US $9.99

13 64 Solid CARBIDE Chucking Reamer Ream Cutter mill machine reaming 2031    US $9.99

0449 reamer HSS machine shop machinist use hole ream    US $9.50

9 32 281 CARBIDE Reaming Chucking Reamer Ream Cutter Ream Tool STC 28125    US $9.50

1 2 Long Fluted REAMER Cutter CARBIDE Ream Tool 4945    US $9.45

11 64 Solid CARBIDE Chucking Reamer Ream Cutter mill reaming tool 171    US $9.37

7 16 Plus size Chucking Reamer Reaming Cutter Ream Mill Tool USA Made 4385    US $8.50

7 16 Chucking Reamer Cutter Ream Tool Reaming Mill SKF 7 Long 437    US $8.44

95mm Chucking REAMER Cutter Ream Reaming tool high speed steel METRIC 95 mm    US $7.92

19 64 Chucking REAMER mill machine Cutter Ream Reaming tool hs hss USA 296    US $7.69

machine tool 3 3 0 tapered pin reamer new HSS hand Morse USA no 1683 ream    US $7.50

1 2 Chucking Reamer Cutter Ream SPIRAL Flute Tool 499    US $7.24

21 64 Minus under size Chucking REAMER mill Cutter Ream Reaming tool hss 324    US $6.95

31 64 Chucking Reamer Reaming Cutter Ream Mill Tool HS HSS 484 48437 New    US $6.95

9 64 Solid CARBIDE Chucking Reamer Ream Cutter mill reaming tool 140    US $6.95

31 64 Chucking Reamer Reaming Cutter Ream Mill Tool HS HSS 484 4843 484    US $6.89

19 64 Chucking Reamer Stub Ream Short cutter Tool 2975    US $6.55

1 2 minus under size Long Fluted REAMER Cutter CARBIDE Ream Tool USA 4945 NEW    US $6.50

13 32 Plus size REAMER mill machine Cutter Ream Reaming tool hs hss 409    US $6.50

21 64 REAMER mill machine Cutter Ream Reaming tool hs hss 328 32812 SHARP    US $6.42

1 4 Minus size REAMER Cutter CARBIDE Tip Ream Reaming tool 15 64 Tool 242    US $6.24

9 32 REAMER mill machine Cutter Ream Reaming tool hs hss 281 28125 USA made    US $5.89

11 32 Chucking REAMER mill machine Cutter Ream Reaming tool hs hss 343 3437    US $5.89

31 64 Chucking Reamer Ream Cutter Reaming Tool 483    US $5.82

3 8 minus under size Long REAMER Cutter CARBIDE Ream Tool 23 64 plus USA 368    US $5.73

13 32 REAMER mill machine Cutter Ream Reaming tool hs hss 406 4062 USA made    US $4.99

21 64 REAMER mill machine Cutter Ream Reaming tool hs hss 328 328125 SHARP    US $4.99

15 64 Chucking REAMER Cutter Ream Reaming tool hs hss 234 2345 USA made    US $4.99

5 64 Chucking Reamer Ream Reaming cutter Tool 0795    US $4.99

3 64 Chucking Reamer Ream Reaming cutter Tool 0485    US $4.99

31 64 plus 490 1 2 minus size over under Reamer Cutter Ream Reaming Tool    US $4.99

17 32 plus 5335 35 64 minus size over under Reamer Cutter Ream Reaming Tool    US $4.99

Machining and hand-reaming a hole?

I need to ream out a 1/4" hole in a 3" aluminum block. I plan on making the rough hole on a drill press. What is the best way to do this? Use a 15/64 drill (.234) and then the reamer or is that too much material to remove? Or should I drill with a 1/4" and ream with a 1/4"? Thanks. Tips are welcome as well. I need a accurate, smooth finish.
that was a great answer, thanks

I would definitely drill an under size hole and ream to the final bore size but .016 inch would be a lot to ream out of a 3" long hole by hand. They make drill bit sets with letter designations A-Z which you should be able to find at a specialty tool store. The letter "D" drill bit has a diameter of .245 inch and the letter "E" drill bit has a .248 inch diameter. You may want to buy both sizes and drill and measure test holes. Because a drill bit will tend to make a hole larger than it's diameter due to runout of the bit and runout of the drill press a letter "E" drill might actually be too big. If so the letter "D" size should be just right.

ISCAR Reaming Applications -BAYO T-REAM